TEMPERING TRAY PART 2
This page is a follow-up and a continuation of my tempering tray article
which can be read here.
As I said in the main article, it is possible to use a regular submersible
aquarium heater to maintain temperatures in the range most commonly used for
black and white processing. Adding a submersible pump keeps the water
mixed and the temperature consistent from area to area in the tempering
tray. However there were issues in maintaining temperature in a smaller
volume tank.
This article primarily discusses a new heater arrangement that provides for
even heating even in smaller volume trays and the possibility of maintaining
temperatures sufficient for color processing.
There are now aquarium heaters on the market whose heating tubes are made of
titanium rather than glass. The obvious advantage of this is that the
tubes are virtually unbreakable which is a good thing when dealing with anything
that is submersed in water. Another advantage is that at least some of
these titanium heaters have an external temperature sensing probe which allows
it to react faster than the thermostat inside the glass tube type heater.
Those with an external probe also have an external controller for setting the
temperature. You don't have to put your hand in the water to turn the
temperature setting dial.
I purchased one of these heaters, sold as the "Pro Heat 150".
It is manufactured by the Won Company and is available for about $25. It
has a temperature controller external to the heater tube and an external
temperature probe (meaning the temperature probe is not inside the heater
tube). The temperature controller unit has an integrated circuit which
allows temperature to be maintained much more precisely than the bi-metal strip
thermostats in traditional aquarium heaters. The stated upper temperature
range for this controller is 93 degrees F.
The controller part of the unit plugs directly into a three prong
outlet. If you have a power strip it will likely block one adjacent
outlet. It is about the size of a standard power "brick", around
2 1/2 inches by 3 1/2 inches by an inch or two thick. It has a dial to set
the temperature and a red LED to indicate when the heater is operating.
(You may want to tape over the LED if you handle film in the vicinity. I
haven't done any tests to see if it is bright enough to fog film.)
There are two cables coming from the controller, one is the power for the
heater itself and the other is the temperature sensor probe. The heater
has suction cups at either end to hold is securely to the tempering tray.
The temperature probe is submersible of course and also has a suction cup which
can be moved anywhere along the cable and will hold the temperature probe
securely where ever you place it. The cables are about five feet long
allowing the controller to be placed well away from your tempering tray.
I have been testing this unit for a few days now and here are some of my
findings.
1- The unit is capable of precisely maintaining temperature in the smaller
tray that my traditional heater had problems with. I believe this is due
to the external temperature sensor reacting more quickly to water temperature
changes than the internal sensor in the other heater.
2- The dial on which the temperature is set is not very accurate.
Setting 75 degrees F on the dial resulted in about 78 degree water.
However the setting seems to be very precise- it is extremely repeatable.
A separate thermometer is essential to get accurate water temperatures.
3- The upper temperature limit is substantially above 93 degrees F on my
unit. In testing it achieved temperatures of 108 degrees and maintained
them. I was able to dial the setting down and get a temperature of 100
degrees and have it maintained very accurately (less than 1 degree
variation). This means that it would be possible to use this unit to
maintain the temperature necessary for color processing.
I don't know if this high temperature range is unique to my unit but I
suspect that it isn't. The circuitry is what controls the temperature and
provided all the units use the same circuitry and temperature sensor it is very
likely that they generally have the ability to heat to over 100 degrees.
Disclaimer! Don't complain to me if you buy one of these heaters and
find that it only heats to 93 degrees!
I put 60 degree tap water into a smaller tray (about 1 1/2 gallons) and
allowed the heater to acclimatize for 10 minutes before turning it on. It
brought the temperature of the water up to 78 degrees in under 15 minutes.
A little testing is necessary to find the exact setting to maintain 75
degrees. On my unit it is less than the 75 degree mark on the dial.
One could place chemical bottles in the tray at room temperature, turn on the
unit and be ready to process in less than 30 minutes.
I will continue testing this setup, including testing in a larger tray (4 1/2
gallon capacity). As it stands I believe this unit to be far superior to a
standard glass-tube aquarium heater.
Follow up:
It has now been about three months since I began using the Pro Heat 150 to
maintain the temperature in my tempering tray. All of the above findings
have held true over the months. Temperature in both trays can be
maintained to within 1/2 degree F. The heater can also maintain 100
degrees F in both my large tray and my small tray also with 1/2 degree F
precision.
I am very happy with this heater's performance in my darkroom. Although
I can't vouch for the performance of any sample other than the one I own at the
price it would be worthwhile checking it out!
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